Depot undergoes £21m rebuild ahead of arrival of new Merseyrail trains

Kirkdale depot will be main base of operations for Swiss firm Stadler which is building the new £460m 52-strong train fleet for the Merseyrail network. Tony McDonough reports

Stadler rail technicians Jamie O’Donoghue and Jenny Corkill with Metro Mayor Steve Rotheram


A  £21m rebuild of the main rail depot for the Merseyrail network has been completed ahead of the introduction of a new £460m train fleet in 2020.

Swiss manufacturer Stadler has started putting the first train from the 52-strong fleet through its paces at a testing facility in Germany. It is set to arrive in Liverpool for testing and driver training before the end of this year.

Stadler will operate the depot in Kirkdale in north Liverpool. The rebuild began in 2018 and newly upgraded facility includes washing and heavy maintenance capabilities as well as stabling room for 30 of the new eight-car trains. The facility is also equipped with 24-hour CCTV and secure access controls.

During a visit to the depot, Liverpool City Region Metro Mayor Steve Rotheram met with some of the team who were part of the depot building project as well as some of the newly-qualified Stadler engineering and maintenance apprentices who will be working on the new trains.

Mr Rotheram said: “In the Liverpool city region, we’re trying to build a fair and inclusive economy where the benefits of jobs and investment are felt within our communities, rather than by shareholders – that means we’re committed to using as much local talent and expertise as possible.

“The new trains will massively benefit rail users, but I’m really keen that their impact is felt across the region. This new depot will go on creating high-quality local jobs for years to come as part of a 35-year contract to maintain and upgrade the new trains.”

The Combined Authority has worked to maximise the use of regional talent and expertise in the new trains project, including holding supplier days to encourage bids from local firms.

Over three-quarters of the team working on construction of the depot are residents of the Liverpool city region, while two-thirds of all specialist sub-contractors are from within 50 miles.

Merseyrail, Stadler
First of the new Merseyrail trains being taken to Germany for testing


John Costello, safety critical supervisor at BAM Nuttall, said: “As a local person with very specific training and expertise, it is fantastic to work on a project that uses my skills and is relatively close to where I live.”

The Kirkdale depot is now also the home of Stadler’s UK headquarters. Once the new trains enter passenger service, the majority of the company’s UK workforce will be based at this site.

Stadler also has a second depot at Birkenhead North, where the existing fleet is maintained. The rail-builder has a contract to service the new trains for 35 years, providing jobs in engineering and maintenance.

Jenny Corkill, newly-qualified apprentice technician at Stadler, said: “’I was very pleased that straight after completing my apprenticeship course at Stadler, I was offered a permanent post within the business. The training has prepared me well for a career on the railway.”

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